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Env Info Document

Harbor Brook CSO Abatement Project Facility Plan (Aug 2005)
by Brown and Caldwell
for Onondaga County Dept of Water Environment Protection

3. Technology Evaluation

3.1 Purpose

The purpose of this section is to review and assess those technologies that are considered potentially viable for the abatement of the Harbor Brook combined sewer overflows (CSO). Although sewer separation is a viable CSO abatement option, it is not considered a technology and is covered in Section 5.
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An overview of the CSO treatment technologies that were evaluated is shown in Table 3.1.

Following initial assessment, those technologies still considered applicable will be assembled into treatment processes suitable for further evaluation with the goal of meeting the requirements of the ACJ.

The various technologies considered are grouped in the following categories:

  • Floatables control
  • Storage/treatment
  • Disinfection.

3.2 Review and assessment of available rechnologies

3.2.1 Floatables control

3.2.1.1 Net bags

Figure 3.1. Typical net bags
Figure 3.1. Typical net bags

Net bags are frame-supported fabric nets that are placed in the flow stream to capture floatables and large solids. The bags typically have an effective opening of ½-inch and can hold up to 25 cubic feet of material per bag (Figure 3.1). The bags are placed horizontally in the flow channel and can be stacked in both the horizontal and vertical directions to accommodate large flow requirements.

Net bags are capable of removing solids greater than ½-inch, however, they are not capable of removing significant amounts of conventional pollutants such as TSS, BOD, TKN, or TP. Further, because the pollutant removal rates are insignificant, additional provisions may be required to remove these pollutants, particularly TSS, in order to achieve target disinfection limits.

The anticipated operation and maintenance costs are moderate-to-high due to the intensive labor involved in removing, disposing and replacing the net bags as needed after storm events. There are no power requirements associated with this technology; however, specially designed hoisting equipment and adequate facility access are required. Despite operation and maintenance concerns, this technology does capture floatable materials at a relatively low capital cost; as such, it will be further evaluated for applicability as a floatables control component of an overall basin-wide CSO abatement program.

3.2.1.2 Trash racks and bar screens

Figure 3.2. Mechanically cleaned bar screen
Figure 3.2. Mechanically cleaned bar screen

These devices consist of vertical or inclined bars. The bars for trash racks are typically spaced between 1½ and 4 inches apart, with 3/8- to 1½-inch bar spacings for coarse bar screens, and less than 3/8-inch for fine bar screens. As flow travels perpendicular to, and through the bars, material that is too large to pass through the openings is trapped on the bars and removed manually or by mechanically driven rakes.

Trash racks are typically installed to protect downstream equipment, such as fine bar screens or pumps, from large debris and are typically manually cleaned. Bar screens can be either manually or mechanically cleaned. Screens placed in CSO environments can be subject to rapid blinding, therefore, mechanically cleaning is typically recommended, particularly for remote, unmanned sites that are expected to activate more frequently. For manned sites, or sites where frequent activation is not anticipated, manually cleaned screens may be appropriate. Mechanically cleaned bar screens are used with proven results at raw sewage pumping stations and headworks of wastewater treatment plants to prevent large objects and stringy materials from damaging downstream pumps and process equipment. Captured material is pulled from the flow stream for separate disposal. Coarse bar screens have been used for CSO treatment at several installations in the United States.

Operation and maintenance requirements for intermittently operated bar screens can be medium to high, depending on whether the screens have to be raked or can be washed down with a hose. In certain situations it may be possible to flush the trapped material back into the sanitary flow, thus reducing materials handling issues. Otherwise raking is required, along with the associated material handling and disposal costs. In either case, cleanup is typically required at the conclusion of a storm event to effectively control odors. Because TSS removal by a coarse screen is insignificant, additional provisions may be required to remove these pollutants in order to achieve target disinfection limits. Due to its small space requirements in relation to other CSO technologies and proven efficiency in removing large solids, trash racks and bar screens will be further evaluated for applicability as a floatables control component of this CSO abatement program.

3.2.1.3 Weir-mounted screens

Figure 3.3. Weir-mounted screens [A: RSW vertical model, B: RSO horizontal (over screen). C: RSU: horizontal (under screen)]. Adapted from Hycor catalog.
Figure 3.3. Weir-mounted screens [A: RSW vertical model, B: RSO horizontal (over screen). C: RSU: horizontal (under screen)]. Adapted from Hycor catalog.

Weir-mounted screens are similar to fine bar screens, with the bars typically spaced between 4 and 10 millimeters (mm) apart and the bars being cleaned with a mechanical raking device. The solids captured on a weir-mounted screen are retained in the foul sewer flow for subsequent separation and disposal at a downstream location. This allows screening disposal operations to be consolidated (Figure 3.3).

Although widely used in Europe, weir-mounted screens are relatively new devices in the U.S. They are used for removing floatables and solids of various sizes down to 4 mm from a flow stream. These screens can be situated either horizontally or vertically above an overflow weir. Operation and maintenance requirements can range from low to medium, depending on the additional attention required at the conclusion of a storm event. Because TSS removal by fine screens is incidental, additional provisions may be required to remove these pollutants in order to achieve target disinfection limits.

Due to its small space requirements in relation to other CSO technologies, low to medium operation and maintenance concerns, and anticipated floatables and large solids removal efficiencies, this technology will be further evaluated for applicability as a floatables control component of this CSO treatment program. It should be noted that Onondaga County has recently installed a weir-mounted mechanically cleaned screen at a CSO that discharges to Teall Brook

3.2.1.4 Brush screens

A brush screen, also a weir-mounted screen, is a relatively new innovation for floatables removal. The screen consists of fine bristles that provide effective solids removal down to about 4 mm in diameter. The brush screen is mounted horizontally above an overflow weir, on a shaft that rotates countercurrent to the flow being treated. The brush is driven by a water wheel that is driven by the energy of the water falling over the weir. The rotating brush is cleaned by a fixed comb, which collects the captured solids in a trash storage area. The trash storage area is emptied back into the sewer as the water level recedes.

Brush screens have been applied to CSOs in Europe and are reported to be somewhat effective at removing floatables and solids from the waste stream. There are currently no operating installations in the United States treating CSOs. While this device does not require electrical power, operation and maintenance requirements are estimated to be fairly high, since the brush screen is reported to have a tendency to capture and retain stringy materials that ultimately wrap around the shaft making cleaning difficult.

Due to the limited operating experience in the U.S. with this device, this technology is not considered appropriate for this project.

3.2.1.5 Rotary drums and sieves

Figure 3.4. Internally fed rotary screen
Figure 3.4. Internally fed rotary screen

Rotary drums and sieves remove solids by passing flows through a rotating screen. Flows can be introduced from either the interior or the exterior of the rotating drum, depending on the manufacturer (Figure 3.4). The screen surface of the drum can vary from plastic plates with 5 mm circular perforations, to stainless steel wedge wires with 0.25-2.5 mm spacing between the wires, to a stainless steel cylinder with 2-4 mm wide slots.

Rotary drums which receive flows from the exterior, screen the flow as it passes through a perforated drum or sieve, retaining captured solids on the outside of the rotating drum. The screened flow is then discharged and the retained solids are either scraped or flushed into a collection trough. Rotary drums that receive flow from the interior of the drum, screen the flow as it passes through a perforated drum or sieve, leaving captured solids on the interior of the rotating drum. The drums are typically inclined to promote migration of the solids to a disposal trough.

Rotary drums and sieves remove relatively small diameter solids (5 mm); therefore, a coarse screening device is typically provided upstream of the drum screen in order to prevent larger solids from collecting on and blinding the drum, which creates excessive head loss. Some rotary drums have experienced rapid blinding due to hair pinning. Hair pinning occurs from fibrous material becoming interwoven with the drum perforations or wire sieves creating maintenance problems. A continuous high-pressure water wash is required during a screening event, in order to maintain a clean screening surface. Up to 20% of influent TSS and BOD can be removed through use of this technology due to the size of the perforations.

This technology is not considered appropriate for this project due to requirements for a larger facility with coarser screens upstream. Furthermore, operational experience with this technology is limited in this area.

3.2.2 Storage / treatment

3.2.2.1 Micro screens

Micro screens are used to remove fine particles from a flow stream. They consist of a rotating horizontal drum with a cylindrical surface made of a fine screen or a fabric mesh. The flow enters from inside of the drum and flows outward in a radial direction. Screens are backwashed by using pressurized filtered flow. Screens are sized from 6-74 microns (0.00023-0.00289 inch) and mesh from 20-330 openings per lineal inch. A coarse or fine screen would need to be installed before the micro screen to prevent the micro screen from rapidly blinding.

Due to their ability to remove minute particles from the flow stream, micro screens are able to remove up to 80% of settleable solids, 55% of TSS, and 50% of BOD. However operation and maintenance would be significant due to the large amount of screenings that would be generated and the anticipated blinding of the screen in a CSO environment. Power usage is also anticipated to be high due to the quantity of drums required and the motor horsepower requirements. Because of the high operation and maintenance concerns, this technology is not considered appropriate for this project.

3.2.2.2 Continuous deflective separation (CDS)

CDS technology is essentially a static cylindrical screen, originally developed to treat stormwater by removal of litter and coarse sediments. The CDS consists of a cylindrical tank and a cylindrical fine screen (Figure 3.5).

Flow enters the CDS tank tangentially and along the inside of the screen and must pass through the screen before proceeding to the discharge. The continuous swirling action within the cylinder flushes heavier solids off the screen and allows them to settle to the bottom.
Figure 3.5. CDS Unit (Source: CDS Technologies)
Figure 3.5. CDS Unit (Source: CDS Technologies)

This technology is capable of removing floatables and relatively small solids, as well as TSS (reportedly up to 10%), due to screen openings of less than 1/6-inch. Operation and maintenance of this system includes disposal of the collected solids at the conclusion of a storm event. This can be accomplished by underflow pumping, using a clamshell bucket, or a vacuum truck. Though there are no power requirements associated with this technology, the labor-intensive methods of removing solids from the system after a storm event may result in moderate operational requirements.

There are several CDS installations in the US that treat CSOs., Based on operations in Louisville, KY, the CDS units have some ability to remove TSS and BOD. CDS technology is not considered to be appropriate for this project, due to limited full-scale experience and operation and maintenance concerns.

3.2.2.3 Vortex separators

Vortex units have the primary advantage of operating at surface-overflow rates ranging from 5,000 gallons per day per square foot (gpd/sf) to 100,000 gpd/sf. This technology removes floatables and settleable solids by directing the flow tangentially into a cylindrical tank, creating a vortex (Figure 3.6). The vortexing action tends to concentrate settleable solids towards the center of the tank and removes the concentrated solids through a foul sewer outlet located at the bottom of the tank. The influent flow travels under a scum plate that captures floatables and spills over a circular weir located in the center of the tank. The vortex separator has no moving parts and is designed to operate under high surface loading rates. It has been reported that vortex separators are capable of removing 90% of the settleable solids, 35% of TSS and BOD, and some incidental removals of TKN and TP (between 5 and 15%). Power is not required for operation of the unit, although influent, effluent and underflow pumping may be required depending on the hydraulics of the specific installation. Operation and maintenance requirements are low since the majority of the captured settleable solids and floatables are flushed into the foul sewer during the storm event. Some periodic manual cleaning may be required to effectively control odors caused by the buildup of grit.
Figure 3.6 - EPA swirl concentrator
Figure 3.6 - EPA swirl concentrator

Vortex separator technology will be further evaluated for applicability to this CSO abatement program, due to its solids removal efficiency, low operation and maintenance concerns, and proven performance experience in CSO applications.

3.2.2.4 Ballasted flocculation

Ballasted flocculation is a high-rate sedimentation process that introduces coagulation and flocculation agents during high speed mixing to promote settlement and enhance solids removal (Figure 3.7). In the process, flow enters the first zone of the facility where the coagulating agent is added and mixed with diffused air. The coagulating agents are typically metal salts and/or polymer. The flow then enters the second zone where the flocculating agent together with a flocculating aid, either recirculated sludge or sand, is added. In this area, gentle mixing occurs to promote the formation of suspended floc particles. The flow then enters the settlement zone where the dense flocs settle out and are concentrated at the bottom of the basin. Clarified effluent passes through a lamellar settling zone to remove residual floc particles and the final effluent is discharged. The concentrated sludge is either recycled back to the second zone or wasted. Sludge from technologies utilizing sand as a flocculating aid are conveyed through a separation process whereby the sand is separated from the waste sludge and recycled back into the process or stored for future flow events.
Figure 3.7. Schematic of ballasted flocculation system
Figure 3.7. Schematic of ballasted flocculation system

Ballasted flocculation has been reported to be capable of removing nearly 100% of settable solids, up to 84% of TSS, 54% of BOD, 25% of TKN, and 90% of TP in CSO applications. However, it has been reported that the process requires approximately 10 to 30 minutes of startup time in order to stabilize before it is able to accomplish the above-stated pollutant removal efficiencies. In addition, preliminary screening is required before the flow is treated with ballasted flocculation. The operation and maintenance concerns associated with the system are high, considering the requirements for screenings disposal, chemical addition, sludge processing and disposal and the relatively high amount of power consumption.

The advantage of ballasted flocculation system is that it provides a high degree of treatment. One disadvantage of this process is the physical size of the facility required. Ballasted flocculation facilities would cover approximately twice the surface area of vortex facilities. Other disadvantages are the time required to stabilize the system and high operation and maintenance concerns. As such, this technology is not considered feasible for remote, unmanned CSO treatment sites.

3.2.2.5 Wetlands treatment

The use of manmade wetlands for the treatment of stormwater is part of best management practices. The possibility of using manmade wetland facilities for the treatment of CSO has been investigated. If designed and operated properly, this type of facility would effectively reduce BOD, COD, TSS, nitrogen and phosphorous in the CSO. It is also more cost effective to operate and maintain in comparison to some of the other viable technologies.

The primary disadvantage of wetland treatment of CSO is that it requires large amounts of land surface area. The latest information has demonstrated land requirements of between 20 to 60 acres per million gallons of CSO. It has been estimated that at a minimum, a 204-acre site would be required to treat all 18 Harbor Brook CSO in accordance with the ACJ requirements. Since the Harbor Brook combined sewershed is primarily developed urban land, constructing a wetland treatment facility would only be possible for CSO 018 and 078. The 1-year design storm generates a total CSO volume from outfalls 018 and 078 of 1.7 million gallons (MG). he area of wetlands required to treat this volume of CSO would be 34 acres. The existing detention basin is approximately 35 acres. Additionally, the existing detention basin near the outfall for CSO 018 and 078 will not be able to be used for CSO treatment if its function for stormwater detention would be compromised.

Another disadvantage of wetlands treatment of CSO is that it provides minimal treatment of fecal coliform and other bacterial species. The climate of a particular area will also impact the treatment efficiency of the facility. Colder temperatures create a lower rate for these processes. If wetlands treatment were to be applied to CSOs 018 and 078, there would also be a requirement for floatables removal and disinfection before the discharge to open wetlands. This would decrease the cost-to-benefit ratio of this type of facility.

Due to the considerable land requirements, and other issues noted above, wetlands treatment is not considered a viable alternative for the treatment of CSO in dense urban areas like the west side of the City of Syracuse along Harbor Brook. However, the County is investigating the possibility of a pilot wetlands program in the detention basin, which could be tied to local research efforts and educational programs for nearby schools.

3.2.2.6 Storage

Another approach to CSO abatement is to store the excess flow generated during a wet- weather event and to then release the stored volume to the interceptor sewer and eventually to the wastewater treatment plant when capacity in the system becomes available. Storage is divided into two categories, either in-line or off-line.

In-line storage is one of the more cost-effective approaches in achieving CSO volume reductions by utilizing the conveyance capacity of the pipes in the collection system to attenuate flow. Because combined sewers are typically sized to carry the maximum flow from the design storm event, during most storms there is considerable unused volume in the conduits. By controlling the passage of flow, water levels in the sewer can be caused to backup in the existing sewer, thus utilizing the available volume. In-line storage can also be designed into new conveyance lines. The disadvantages of using in-line storage in existing sewer systems may include: the increased risk of basement or street flooding, increased opportunity of sediment deposition, and higher costs associated with increased maintenance of the flow restrictions (i.e., weirs, orifices, gates, vortex valves).

Off-line storage consists of tankage constructed to store flows diverted from the collection system. There are two approaches to sizing the volume of off-line storage, using the volume of a specific design storm, and using long-term simulations to address the impacts of back-to-back storm events. A disadvantage of sizing off-line storage according to the design-storm volume is the potential inability of the facility to capture a follow-on storm. A follow-on storm could occur before the tank is drained, resulting in an overflow condition and leading to water quality violations during that second storm. The use of the long-term approach results in a larger storage volume that better addresses the back-to-back situation.

Once the storage volume is filled, flow is discharged through or bypassed upstream of the tank. For larger storms, little or no treatment would be provided once the tank is filled. The stored volume remaining at the conclusion of a storm event would be bled back to the sewer system for treatment at a municipal wastewater treatment plant, once capacity in the sewer system is available. The captured flow conveyed to a municipal wastewater treatment plant would be treated to the higher removal efficiencies typically available at such facilities. Operation and maintenance requirements associated with off-line storage include cleaning and flushing of solids at the conclusion of a storm event; and depending on the hydraulics of the specific installation, power use for influent and/or pump-back pumps.

Both in-line and off-line storage will be further evaluated for application to this project, due to their ability to capture flows for enhanced treatment and proven performance experience in CSO applications.

3.2.2.7 Overflow retention facilities

Overflow retention facilities (ORF) are a form of off-line retention or storage that can provide preliminary/primary treatment for storms beyond the design storage volume (Figure 3.8). For smaller storms, the tank would act as storage. For larger storms, the storage volume is exceeded and the tank would act as a clarifier. The volume remaining in the tank at the conclusion of a storm event is bled back to the sewer system when capacity in the system is available for eventual treatment.
Figure 3.8. Plan of typical overflow retention facility Without Disinfection
Figure 3.8. Plan of typical overflow retention facility Without Disinfection

An ORF can act as both a storage tank and a high-rate sedimentation tank depending on water quality objectives. An ORF is generally sized to retain a volume equal to a specific storm event. The primary tanks for an ORF are usually designed with multiple rectangular basins, which allow common-wall construction and the compartmentalization of the storage volume. Flow is often distributed sequentially to the compartments to minimize maintenance and cleanup following small storm events. Baffles are used to dissipate the energy of influent flows, reduce short-circuiting and trap scum and floatables.

ORF’s are not typically provided with mechanical sludge collection equipment due to the intermittent operation of CSO facilities. Tank floors are sloped to drain to a collection sump and flushing systems are used to direct solids to the sump. It is important to keep tanks clean between storm events in order to minimize odor buildup and maintain tank capacity. There are four types of automatic flushing systems currently used, namely: header-mounted spray nozzles, turret-mounted high-pressure spray nozzles, tipping weirs and flushing gates. These automatic systems can be augmented with manual flushing using yard hydrants and hoses. Dewatering systems can use centrifugal pumps for initial tank drawdown operations and solids handling pumps when draining the lower portion of the tank.

Captured flow that is subsequently conveyed back to the municipal wastewater treatment plant (i.e., Metro) will have a high level of gross pollutant removal efficiencies. When operating as a high-rate sedimentation facility at approximately 1,000 gpd/sf up to 90 percent of floatables, 80% of settleable solids, 50% of TSS, and 35% of BOD can be removed through this technology. ORFs can also be fitted with baffles and weirs for floatables control. Operation and maintenance requirements associated with this technology include: cleaning and flushing of the basin at the conclusion of a storm event, and depending on the hydraulics of the specific installation, power use for influent, effluent and/or pump back pumps.

Because ORFs achieve moderate gross pollutant removals, this technology will be further evaluated for this CSO treatment program.

3.2.3 Disinfection

In general there are two means of destroying bacteria and viruses in wastewater: chemical or physical. Common forms of chemical disinfection are chlorine, chlorine dioxide and ozone. Physical destruction of bacteria is generally accomplished by exposing the bacteria to energy waves, such as that used in ultraviolet disinfection. The most common wavelength is 252 nanometers (nm), which is an ultraviolet light wavelength.

Chlorine is usually administered in the form of chlorine gas or liquid sodium hypochlorite. Recent studies (Spring Creek 1997 and 2000, and Newell Street 1999) have compared the effectiveness of several disinfectants; namely sodium hypochlorite, chlorine dioxide, ozone and ultraviolet light. On the basis of a four-log reduction of fecal coliform and fecal coliform effluent concentrations less than 1000 colony forming units/100 mL, required doses of sodium hypochlorite (as chlorine), chlorine dioxide (as chlorine), ozone and for ultraviolet light, were found to be 20-28 mg/L, 8-10 mg/L, 24 mg/L and 60-80 mWs/cm², respectively. The current industry standard for disinfection is chlorine and because of safety concerns, sodium hypochlorite is typically used for CSO applications.

During the 1997 Spring Creek and 1999 Newell Street disinfection studies, conceptual costs were developed to compare the relative costs of the aforementioned disinfectants. Sodium hypochlorite and chlorine dioxide were determined to be the most cost effective technologies. These experiences showed that given the intermittent nature of CSO events and the high peak flows involved, the high capital cost of ultraviolet light makes it cost prohibitive.

Dechlorination can be described as the practice of removing all or a specified fraction of the total chlorine residual. Dechlorination is generally required when disinfecting CSO with chlorine because of the relatively high concentration of sodium hypochlorite that is applied.

When dechlorinating with sodium bisulfite each part of residual chlorine removed requires 1.46 parts of sodium bisulfite. Sodium bisulfite storage and feed systems are similar to sodium hypochlorite systems, and have proven to be reliable for intermittent CSO applications.

For the purposes of this discussion, it has been assumed that induction type mixers will be used to disperse both the sodium hypochlorite and the sodium bisulfite throughout the flow. Further evaluation of alternative mixer designs will be left for the design phase of the project, as appropriate.

3.3 Development and assessment of treatment systems

3.3.1 Purpose

The purpose of this section is to assemble applicable technologies into treatment systems that are necessary to meet the requirements of the ACJ. The following technologies were identified as being feasible during the preliminary screening evaluation:

  • Floatables Control

       Screening technologies (net bags, trash racks, bar screens, weir-mounted screens)
  • Storage/Treatment

        Vortex separation
        Overflow retention facilities (ORF)
        In-line storage
        Off-line storage
  • Disinfection

        High-rate disinfection

The treatment technologies were compared on the basis of size, operation and maintenance considerations, ability to meet ACJ objectives and performance. The performance criteria include floatables removal, settleable solids removal, suspended solids removal and effect on percent volume capture. Examples of where the various technologies have been applied are summarized for each technology to develop an appreciation for other project experiences.

3.3.2 Screening followed by high-rate disinfection

Currently, there is not a great deal of information regarding disinfection of CSOs. However, based on the limited database, high TSS and nutrient concentrations reduce chlorine disinfection efficiency. These constituents can chemically react with the disinfectant and reduce its effectiveness as a bactericide. Additionally, constituents such as TSS can harbor the bacteria, thereby limiting their exposure to the disinfectant. The Water Environment Research Foundation (WERF) is sponsoring a wet-weather disinfection demonstration project in Columbus, Georgia, known as the Advance Demonstration Facility (ADF). Findings from the ADF suggest that there is an inverse relationship between chlorine disinfection effectiveness and influent TSS concentration (WWETCO, 1997). In other words, as TSS concentration increases, the effectiveness of chlorine as a disinfectant decreases. A similar, but somewhat weaker relationship was observed in a recent disinfection study for chlorine and chlorine dioxide for the New York City Department of Environmental Protection (Spring Creek Disinfection Studies, 1998 and 2000).

Alternatives for minimizing the effects of high TSS and nutrient concentrations on chlorine disinfection performance include reducing TSS concentrations through treatment, increasing chlorine dose and increasing chlorine contact time. However, those measures present disadvantages such as increased capital and operation and maintenance costs. Increasing chlorine dose will result in an increase in the generation of disinfection by-products (DBPs) and the required amount of dechlorination agent. In light of these disadvantages it is preferable to reduce TSS and nutrient concentrations before disinfection.

In a high-rate disinfection study (EPA, 1975), bench-scale tests were conducted using microscreening followed by high-rate disinfection of City of Syracuse CSOs. City of Syracuse CSOs exhibited a great variability in chemical and bacterial composition and therefore, a comparison of disinfection to screened and unscreened CSO showed little or no predictable effects. It was generally concluded that screening alone does not enhance disinfection.

A full-scale CSO screening facility in the City of Atlanta has been operating for several years. This facility consists of coarse mechanical screening followed by rotary drum screens and high-rate disinfection. The facility has a fecal coliform limit of no greater than 1,000 colonies/100 milliliter (ml) - less stringent than ACJ requirements - with influent fecal coliform concentrations ranging from 40 colonies/100 mL to 110,000 colonies/mL. In addition, TSS concentrations average 300 mg/L. According to the facility operations personnel, due to the variability in influent TSS and fecal coliform concentrations, achieving adequate disinfection has been difficult since the screens do not remove any appreciable TSS.

In summary, the screening technologies typically applicable to CSO treatment:

  • Do not remove significant amounts of TSS
  • Result in relatively higher chlorine dosages causing concerns regarding increased effluent toxicity
  • Result in higher operation and maintenance costs.

As such, screening immediately followed by high-rate disinfection does not appear to be a viable CSO treatment system. However, screening technologies do provide effective floatables control and may be used either where disinfection is not required, or in conjunction with other treatment technologies and high-rate disinfection.

3.3.3 Vortex separators with in-line storage and high-rate disinfection

There are three different vortex designs: the EPA swirl concentrator and the Fluidsep vortex separator that can be designed for a Surface Overflow Rate (SOR) of 67,000 gpd/sf and can operate as high as 100,000 gpd/sf. The Storm King hydrodynamic separator has been operated at 5,000 gpd/sf.

The EPA swirl concentrator is the only vortex technology that has design information that is not proprietary. As such, the vortex technology discussed here will refer to the EPA design. Further evaluation of the alternative vortex designs will be left for the design phase of the project, as appropriate.

Vortex technology was introduced by EPA (1971) as a wet-weather control and treatment device because of its ability to handle a wide range of flows without any moving parts.

Such treatment was initially envisioned as not being a full equivalent to primary treatment, but being able to sufficiently remove floatables and heavier settleable solids before disinfection. However, at surface loading rates below the design rate, treatment equivalent to primary may be obtained. During the 1970s, vortexes proved to be an effective preliminary device before disinfection (Syracuse, NY, EPA, 1979; Rochester, NY, EPA, 1979). Ongoing studies in New York City indicate that vortexes are effective in removing almost 100% of “true” floatable material and between 50% and 90% of neutrally buoyant material, depending on the unit manufacturer (NYC, Corona Ave.). These results were achieved at the Corona Ave. Vortex Facility, where a full-scale pilot study using three different vortex designs is currently being performed.

Because vortex separators in conjunction with high-rate disinfection have demonstrated satisfactory bacterial reductions consistent with ACJ requirements, this is considered a viable treatment system. In addition, the CSO transmission lines required to convey overflow volumes to the RTF can be used as in-line storage. At the end of the event, the volume still residing in the conveyances, vortex and the disinfection tank can be pumped back to the interceptor sewer for subsequent treatment at Metro.

3.3.4 Offline-upstream storage with vortex separators and high-rate disinfection

Similar to Section 3.3.3, this treatment system includes vortex separators and high-rate disinfection and includes additional upstream storage to reduce the vortex and disinfection facilities by about one-half of what would otherwise be required. The conveyances, upstream storage, vortex and disinfection tank would be pumped back to the interceptor sewer for subsequent treatment at Metro.

3.3.5 ORF with in-line storage and high-rate disinfection

The removal efficiencies for an ORF are dependent upon flow variability and settleability of the solids in question. It is expected that ORFs operated appropriately will provide removal efficiencies similar to high-rate primary sedimentation tanks, and generally greater than those observed at vortex facilities. The enhanced removals achieved in an ORF may result in a lower chlorine demand during disinfection, allowing lower dosages of chlorination and dechlorination chemicals. In addition, the required CSO transmission lines that convey overflow volumes to the ORF can be used as in-line storage. At the end of the event, the volume still residing in the conveyance and the ORF can also be pumped back to the interceptor sewer for subsequent treatment at Metro.

The use of either vortex or ORF technologies, followed by disinfection, both offer distinct advantages and disadvantages. In general, vortex and ORF technologies offer roughly equivalent floatables and settleable solids removals. ORF offers enhanced TSS and BOD removals and also enhances the percent volume capture on an average annual basis. For the purposes of this report, the ORF is sized based on the volume to completely capture the 1-year, 2-hour design storm. In addition, a high-rate disinfection contact tank will be required for either facility. The size of the facility will be of particular significance when considering tight urban sites, public acceptance and neighborhood impacts. Size will also directly impact construction and operation and maintenance costs.

ORF is considered to be a viable technology for this project, if higher levels of treatment are desired at this time, more stringent regulatory requirements are anticipated in the future; space is currently available to accommodate the larger footprint and/or if adequate funds are available.

3.3.6 Storage facility

A storage system would consist of in-line storage capacity of the CSO transmission lines and the off-line storage capacity of an above or below-ground tank. The basis for design would be the 1-year recurrence interval volume determined by long-term simulation. This would determine the required storage volume that would address back-to-back storms as well as eliminate or minimize discharge-permit violations.

Once the storage volume is filled, additional flow would be discharged through or bypassed upstream of the tank. The bypass could be equipped with a screening device to capture floatables. The stored volume remaining at the conclusion of a storm event would be returned to the sewer system for treatment at Metro, once capacity in the sewer system is available.

The volume of storage required depends on the area of the collection system that is served. The volume required implies a “footprint” at least as large as an ORF sized on the same basis. The size of the storage facility will result in construction and operation and maintenance costs greater than an ORF. Alternatively, consideration could be given to multiple smaller storage facilities. However, the disadvantage of this approach would include:

  • Difficulty of acquiring multiple suitable sites in a dense urban area
  • Greater number of areas impacted during construction
  • Higher project and operation and maintenance costs.

As such, off-line storage is considered to be a viable technology for this project, if higher levels of treatment are desired, more stringent regulatory requirements are anticipated in the future; space is currently available to accommodate the larger footprint and/or if adequate funds are available.

3.4 Selected treatment systems

Based upon the assessments presented above, the following treatment processes have been retained for further evaluation and comparison to sewer separation:

  • Screening, where disinfection is not required
  • ORF with in-line storage and high-rate disinfection
  • Vortex separators with in-line storage and high-rate disinfection
  • Offline-upstream storage with vortex separators and high-rate disinfection
  • Off-line storage at the Metro Tertiaries
  • Regional Off-line storage.


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Susan Miller, Project Deputy Director
Phone 315-435-2260   Fax 315-435-5023
 Onondaga County Dept of Water Environment Protection